Background: The client company engaged Expressworks to help improve operations by driving sustainable changes in the areas of Safety, Health, Environment, Efficiency, and Reliability. While the corporate initiative had been in place for several years, one of the operating companies was not performing as expected. A Corporate Audit was scheduled and the operating company reached out for assistance in preparation, having failed a previous audit 3 years earlier.
Challenges: The client organization touted very good safety performance and had a Safety Management System (SMS) in place for many years due to industry requirements. Leadership Team members were focused on profitability in a down market, understood the corporate initiative, and felt like they were performing fine. Process managers, assigned responsibility for implementation of standardized processes, did enough to “check the box” but this top-down initiative was not their top priority.
Solution: Expressworks assessed the status of implementation of corporate standards and processes and supported the client with communications and engagement of Process Managers, Leadership Team members who served as Process Sponsors, the audit team, and higher headquarters. Expressworks developed a strategy with the client to use the audit as a forcing function to improve Leadership Accountability, change behaviors, and elevate the value of the standardized processes to operations. Consultants facilitated team assessments across all 19 processes, helped develop plans for gap closure and continued implementation, and supported oversight meetings. Consultant scheduled audit team meetings with individuals throughout the company, including access to remote facilities, and prepared training for those to be interviewed on how to get the most value out of the process.
Results: After 4 months into a 6-month project, the Vice-President of the operating company committed to continuing the leadership journey after the audit since he felt they were getting real value from the process. Process Sponsors and Process Managers placed appropriate emphasis on the documentation and implementation of their processes, and the operating company became compliant with the corporate initiative. The audit was successful, identifying some opportunities for improvement, but also scoring satisfactory or better in all areas.